FUJI Flap Discs are engineered with precision and innovation to meet the highest standards of grinding and polishing. The secret to their outstanding performance lies in the "Center-Cut Type" abrasive technology. This unique manufacturing process ensures that each disc possesses strong grinding power and excellent sharpness.
Unlike standard discs, FUJI Flap Discs allow for efficient material removal and a superior surface finish, whether you are working on general metal, stainless steel, or alloys.
Product Specifications & Series
We offer two distinct series to match your specific needs: the premium "Ore no" series for durability and the standard "Sanpla K" for versatility.
1. Ore no Flap-Disc (Premium Series)
"The Realization of Durability, Low Cost, and Fine Finishing"
Designed for professionals who need long life. This disc is optimized to last longer while providing a high-quality finish, reducing the frequency of disc changes.
Dimensions (mm)
Abrasive
Grit Availability
Max Speed
Features
100 x 15
Zirconia / Alumina
#40, #60, #80, #100, #120
72 m/s (4,300 m/min)
High Durability, Fine Finish
*Note: The 15mm bore diameter can be customized to 16mm for export markets.
2. Sanpla K (Standard Series)
"Versatile Performance for Every Job"
The Sanpla K is the workhorse of the workshop. Manufactured with center-cut sandpaper, it offers strong grinding power and excellent sharpness. It boasts a lifespan 5-8 times longer than previous flexible wheels and works at 2-3 times the speed.
Dimensions (mm)
Abrasive
Grit Availability
Max Speed
Application
100 x 15
Aluminum Oxide
#40, #60, #80, #100, #120
72 m/s (4,300 m/min)
General Steel, Polishing
*Note: The 15mm bore diameter can be customized to 16mm for export markets.
Why Choose FUJI Flap Discs?
✅ Center-Cut Technology Our unique manufacturing process aligns the abrasive grains for maximum sharpness and consistent cutting power throughout the disc's life.
✅ Superior Efficiency Works 2-3 times faster than conventional flexible wheels, helping you complete jobs quicker with less effort.
✅ Extended Lifespan Up to 5-8 times the life of standard wheels. Fewer disc changes mean lower consumable costs and less downtime.
✅ Fine Surface Finish Designed not just to remove material, but to leave a smooth, uniform surface that requires less rework.
About FUJI Grinding Wheel
Fuji Grinding Wheel is a leading manufacturer and supplier of industrial grinding solutions with over 70 years of expertise. From our factory in Japan, we provide precision-engineered abrasive solutions for metalworking, construction, and automotive industries globally.
Frequently Asked Questions (FAQ)
Q1: What is the difference between "Ore no" and "Sanpla K"?
"Ore no" is our premium line focused on maximum durability and high-end finishing. "Sanpla K" is our standard, highly versatile line suitable for general-purpose grinding on various materials.
Q2: Can these discs be used on Stainless Steel?
Yes, especially the Zirconia versions of the Ore no series. They cut cool and prevent heat discoloration on stainless steel surfaces.
Q3: Do you offer OEM/Private Label?
Yes, we offer comprehensive OEM services. We can customize the disc size (e.g., bore hole), packaging, and labeling to build your brand.
Ready to improve your grinding efficiency?Contact FUJI Grinding Wheel today for a quote or to request a sample.
Choosing the correct abrasive wheel is critical for both operational efficiency and JIS-compliant safety. Fuji Grinding Wheels are engineered with precise technical markings to ensure the perfect match for your specific material and machine requirements.
Understanding Fuji Markings (e.g., WA 36 P BF)
Abrasive Type (WA/A/AZ): Determines the suitability for material hardness (e.g., WA for hardened steel, AZ for heavy-duty alloys).
Grit Size (16 - 120): Indicates the coarseness. Lower numbers for rapid removal; higher numbers for precision finishing.
Hardness Grade (L - S): Defines the bond strength. Correct selection prevents premature wheel wear or surface glazing.
Bonding Agent (BF): High-grade Resinoid bond reinforced for high-speed safety and impact resistance.
💡 Expert Selection Tip
For professional export markets, always verify the Peripheral Speed (m/s) compatibility. Fuji wheels are designed to exceed JIS Burst Speed factors, but operating at the recommended R.P.M. ensures the longest tool life and cleanest cut.
Note: Mismatched grit or hardness can lead to excessive heat buildup, affecting the workpiece's structural integrity.
Fuji Abrasive Technical Selection Chart
Global Maintenance Standard: To maintain the high safety factor of Fuji wheels, avoid exposure to excessive humidity and chemical solvents during storage. Proper care preserves the resinoid bond's strength, crucial for high-load industrial applications.
Fuji products are manufactured following strict Japanese standard process requirements. Every wheel is engineered to meet or exceed JIS (Japanese Industrial Standards), such as JIS R 6242 and B 4051. Our core engineering logic prioritizes maximum operator protection by maintaining safety factors and burst speed capabilities that often surpass the highest industry benchmarks.
Standard Region
Safety Factor (Burst Multiplier)
Safety Logic & Benchmark
FUJI (High Precision)
> 2.0x
Engineered to exceed JIS requirements for maximum reliability.
Japan (JIS R 6242)
2.0x
Extreme Safety: A wheel rated at 80m/s must withstand a 160m/s burst test.
Europe (EN 12413)
$1.73x
Risk Balanced: Provides high safety redundancy for most industrial apps.
USA (ANSI B7.1)
1.5x
Efficiency Focused: Relies on machine guarding and operational procedures.
1.RPM Compliance: Never exceed the maximum R.P.M. specified on the wheel. Using the sides of the wheels for grinding is strictly prohibited, as it compromises the structural integrity of the abrasive bond.
2.Mandatory Idling: Allow the tool to idle for one minute before beginning work. If a new wheel has been mounted, an idle run of three minutes is required to ensure dynamic stability.
3.Workpiece Stability: All materials must be securely fastened. Improperly secured workpieces can lead to vibration, wheel binding, and unsafe kickback forces.
4.Arbor Hole Integrity: Do not modify or enlarge the metal center of the arbor hole. A proper fit is critical; a mismatched arbor causes eccentric rotation and dangerous vibration levels.
5.PPE Requirements: Industrial-grade face and eye protection are mandatory at all times. Ensure all protective gear meets local safety compliance standards.
6.Guard Protection: Protection guards are designed to contain fragments in the unlikely event of a wheel failure. Never operate tools or machinery with guards removed.
Applications of Abrasives & Usage Notes
Abrasive Selection Guide
Selection of grains (A, WA, AZ, etc.) based on material hardness and grinding precision.
Warning Symbol Interpretation
Standardized safety icons for safe operation and protection guard usage.
Professional Export & Maintenance Insight
When deploying Fuji high-performance tools in overseas markets, ensure that the regional power grid frequency and voltage match the tool specifications. To maintain the superior burst speed safety of Fuji wheels, store abrasives in a dry, temperate environment. Humidity can degrade the resin bond, potentially lowering the wheel’s resistance to centrifugal forces.
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