Constant Speed, Maximum Productivity

FUJI “KOSOKU” High-Freq Unstoppable Power
  • High Frequency Angle Grinder  (HGP-4160) with grinder
  • High Frequency Angle Grinder  (HGP-4160) Grinding in Shipyard
  • Powerful High Frequency Grinder of 4" inch (100mm) (HGP-4160)
  • Size of High Frequency Grinder HGP-4160
  • Extend cord for High frequency Grinders
  • Extend cord with one socket for High frequency Grinders
  • High Frequency Angle Grinder  (HGP-4160) with grinder
  • High Frequency Angle Grinder  (HGP-4160) Grinding in Shipyard
  • Powerful High Frequency Grinder of 4" inch (100mm) (HGP-4160)
  • Size of High Frequency Grinder HGP-4160
  • Extend cord for High frequency Grinders
  • Extend cord with one socket for High frequency Grinders

Powerful High Frequency Grinder of 7" inch (180mm) (HGP-4160)

No.HGP-4160

Key Features: HGP-4160

  • 400Hz High-Frequency Power: Delivers robust, non-stop torque for heavy-duty industrial grinding.
  • Optimized Efficiency: Lightweight body design ensures high power-to-weight ratio.
  • Ergonomic Control: Features an anti-vibration auxiliary handle and high-grip rubber body for comfort.
  • Advanced Safety: Equipped with Soft Start for smooth startup and a Quick Brake function.
  • Max Productivity: Engineered specifically for 180mm (7-inch) wheels.

Quick Specifications

Model Wheel Size Frequency Voltage
HGP-4160 180 mm 400 Hz 200 V
Current Speed Weight Cord
7.5 A 8,000 min⁻¹ 2.8 kg 2.5 m

Note: Specifications regarding power grid standards can be customized for export to different regions. Please contact us to confirm details.

  • High Frequency Angle Grinder  (HGP-4160) with grinder
  • High Frequency Angle Grinder  (HGP-4160) Grinding in Shipyard
  • Powerful High Frequency Grinder of 4" inch (100mm) (HGP-4160)
  • Size of High Frequency Grinder HGP-4160
  • Extend cord for High frequency Grinders
  • Extend cord with one socket for High frequency Grinders
  • Description

  • Cautions

  • Electrical Symbol

Overview: Industrial Power, Redefined

The FUJI HGP-4160 High-Frequency Angle Grinder is a powerhouse tool engineered for the most demanding industrial environments, such as shipyards, foundries, and heavy metal fabrication. Unlike standard electric tools, this grinder operates on a 400Hz High-Frequency System, delivering consistent rotational speed that does not drop even under heavy load.

Designed for 180mm (7-inch) wheels, the HGP-4160 combines a lightweight body with an anti-vibration handle, ensuring operator safety and comfort during extended shifts. It is the ultimate solution for professionals seeking efficiency and precision.

Worker using FUJI HGP-4160 High Frequency Grinder in shipyard

Why Choose 400Hz High-Frequency Tools?

Standard 50/60Hz universal motors often lose up to 40% of their speed when pressed hard against the workpiece. This reduces grinding efficiency and wears out wheels faster.

The FUJI 400Hz Advantage:

  • Constant Speed: The 3-phase induction motor maintains high RPM even under heavy grinding pressure.
  • Higher Efficiency: No carbon brushes means less maintenance and longer motor life.
  • Power-to-Weight Ratio: High-frequency motors are significantly smaller and lighter than standard motors of the same power output.
Power Loss Curve: High Frequency vs Standard Grinder

Graph: The HGP-4160 maintains power output where standard grinders drop off.

Key Features & Benefits

1. Robust 400Hz Power Delivers consistent high torque for faster material removal. Ideal for aggressive grinding on welding seams, cast iron, and concrete without stalling.
2. Ergonomic & Lightweight Weighing significantly less than comparable pneumatic or standard electric grinders, it reduces operator fatigue. The balanced design allows for precise maneuverability.
3. Anti-Vibration Technology Features a specialized Anti-Vibration Handle and high-grip rubber surface. This dampens machine vibration, protecting the user from HAVS (Hand-Arm Vibration Syndrome) and ensuring a secure grip.
4. Advanced Safety Features Equipped with a Soft Start mechanism for smooth start-up without recoil, and a Quick-Stop Brake function that halts the wheel instantly when the switch is released.

Technical Specifications

Model: HGP-4160 (High-Frequency Angle Grinder)

Parameter Specification
Wheel Size 180 mm (7 inch)
Frequency 400 Hz
Voltage 200 V (3-Phase)
No Load Speed 8,000 min⁻¹ (RPM)
Rated Current 7.5 A
Weight 2.8 kg (approx.)
Dimensions 309mm (L) x 110mm (H)
HGP-4160 Dimensions Diagram

Required System Configuration

To operate the HGP-4160, a complete High-Frequency System is required. This is not a plug-and-play tool for standard wall outlets.

  • 1. Power Source: Requires a dedicated High Frequency Inverter (FKC-400H) to convert standard power to 400Hz/200V.
  • 2. Output Cable: Specialized 4-core cabling is required to handle the 3-phase power.
  • 3. Extension Cords: Available in 10m or 20m lengths with 1, 2, or 4 sockets to extend range in large shipyards or factories.
Extension Cord and Socket for High Frequency Tools

See It In Action

Ideal Applications

Worker grinding steel tube in shipyard



The HGP-4160 is specifically built for heavy industries where downtime is costly:

  • Shipbuilding: Smoothing weld seams on hull plates and bulkheads.
  • Metal Fabrication: Heavy grinding of structural steel beams and pipes.
  • Foundries: Removing gates and risers from castings.
  • Infrastructure: Bridge maintenance and concrete surface preparation.

For best results, pair this tool with our Super F-II Premium 180mm Grinding Discs.

Frequently Asked Questions (FAQ)

Q: Can I plug this grinder into a normal wall socket?

A: No. The HGP-4160 requires a 400Hz / 200V 3-phase power supply. Connecting it to a standard 50/60Hz outlet will not work and may damage the tool. You must use a compatible High Frequency Inverter.

Q: What wheels are compatible with this grinder?

A: It is designed for 180mm (7-inch) depressed center grinding wheels. Ensure the wheel is rated for at least 8,500 RPM (80 m/s) to ensure safety at high rotational speeds.

Q: Does the grinder come with the inverter?

A: No, the High Frequency Inverter (power supply) and output cables are sold separately. We offer a full system package; please contact us for a customized quote based on your facility's needs.

Q: Is this tool suitable for wet grinding?

A: No, the HGP-4160 is an electric power tool designed for dry grinding operations only. Using it with water poses a serious risk of electric shock.

About FUJI Grinding Wheel

With 70 years of Japanese engineering heritage, FUJI Grinding Wheel provides professional abrasive solutions to the global market. Our tools and wheels adhere to strict JIS standards, ensuring safety, durability, and performance for the world's toughest jobs.

Fuji Abrasive Wheels and Power Tools Showroom

Ready to equip your facility with High-Frequency technology? Contact our technical team for a consultation or distributor information.

FUJI Industrial Quality & Safety Protocols

Fuji products are manufactured following strict Japanese standard process requirements. Every wheel is engineered to meet or exceed JIS (Japanese Industrial Standards), such as JIS R 6242 and B 4051. Our core engineering logic prioritizes maximum operator protection by maintaining safety factors and burst speed capabilities that often surpass the highest industry benchmarks.

Standard RegionSafety Factor (Burst Multiplier)Safety Logic & Benchmark
FUJI (High Precision)> 2.0xEngineered to exceed JIS requirements for maximum reliability.
Japan (JIS R 6242)2.0xExtreme Safety: A wheel rated at 80m/s must withstand a 160m/s burst test.
Europe (EN 12413)$1.73xRisk Balanced: Provides high safety redundancy for most industrial apps.
USA (ANSI B7.1)1.5xEfficiency Focused: Relies on machine guarding and operational procedures.

⚠️ Essential Safety Cautions & Operational Integrity

  • 1. RPM Compliance: Never exceed the maximum R.P.M. specified on the wheel. Using the sides of the wheels for grinding is strictly prohibited, as it compromises the structural integrity of the abrasive bond.
  • 2. Mandatory Idling: Allow the tool to idle for one minute before beginning work. If a new wheel has been mounted, an idle run of three minutes is required to ensure dynamic stability.
  • 3. Workpiece Stability: All materials must be securely fastened. Improperly secured workpieces can lead to vibration, wheel binding, and unsafe kickback forces.
  • 4. Arbor Hole Integrity: Do not modify or enlarge the metal center of the arbor hole. A proper fit is critical; a mismatched arbor causes eccentric rotation and dangerous vibration levels.
  • 5. PPE Requirements: Industrial-grade face and eye protection are mandatory at all times. Ensure all protective gear meets local safety compliance standards.
  • 6. Guard Protection: Protection guards are designed to contain fragments in the unlikely event of a wheel failure. Never operate tools or machinery with guards removed.

Applications of Abrasives & Usage Notes

Abrasive Selection Guide

FUJI Abrasive Selection Table

Selection of grains (A, WA, AZ, etc.) based on material hardness and grinding precision.

Warning Symbol Interpretation

FUJI Usage Symbols and Cautions

Standardized safety icons for safe operation and protection guard usage.

Professional Export & Maintenance Insight

When deploying Fuji high-performance tools in overseas markets, ensure that the regional power grid frequency and voltage match the tool specifications. To maintain the superior burst speed safety of Fuji wheels, store abrasives in a dry, temperate environment. Humidity can degrade the resin bond, potentially lowering the wheel’s resistance to centrifugal forces.

🛡️ Electrical Appliance & Safety Compliance

This product strictly complies with the Electrical Appliance and Material Safety Technology Standards (Noise Countermeasures), revised under the Ministry of Economy, Trade and Industry (METI) Ordinance No. 57.

*Official Enforcement Date: April 1, 2013. This ensures maximum electromagnetic compatibility (EMC) and operational stability in industrial environments.

How to Read Operational & Safety Symbols

Fuji Tool Safety Symbols Chart

Key Safety Indicators:

  • Double Insulation: Marked by the "square-in-a-square" symbol, indicating no grounding is required for safe operation.
  • Noise Suppression: Compliance with Ordinance No. 57 prevents interference with other electronic equipment.
  • Mandatory PPE: Visual cues for hearing, eye, and respiratory protection.

Professional Note: For global industrial procurement, these Japanese METI standards ensure that Fuji tools meet high-level noise reduction requirements, critical for precision workshops across Europe and North America.